Swaraj Tractors World Class Foundry Ready for Tomorrow – New Standards in Casting Production

Founded in 1974, Swaraj Tractors is India’s first completely indigenous brand. Swaraj Tractors, the country’s leading agricultural equipment manufacturer, has recently upgraded its existing casting unit to a state-of-the-art casting unit to meet future challenges.

Swaraj Tractors is gearing up to meet the growing demand in the rapidly growing Indian agricultural equipment market with tractors ranging from 15HP to 70HP. Swaraj Tractors’ newly upgraded foundry unit incorporates several cutting-edge practices that are new to the industry, including advanced automated systems, cutting-edge technology and lean manufacturing methodology.
Swaraj Tractors gains advantage with state-of-the-art casting unit Recent improvements in technology have helped Swaraj Tractors gain a significant advantage over its competitors in the field of agricultural equipment manufacturing. The entire upgrade process took approximately two to two and a half years to complete. After the upgrade, it only took two months to reach full capacity. This was made possible through the efforts of Swaraj’s dedicated workforce, who were able to transform from old manual systems to high-end automated systems.

Swaraj writes a new story by increasing advanced automation and lean manufacturing efficiency. Swaraj Foundry’s state-of-the-art foundry production unit is equipped with state-of-the-art technology, including automated systems for moulds, core manufacturing and metal pouring. . This has reduced dependence on human skills and significantly increased the efficiency and precision of the production process. The incorporation of advanced equipment such as the latest induction furnace, an automatic pouring system and an integrated quality control system has also helped to optimize the process, increase productivity and reduce costs.

The adoption of lean manufacturing methods has improved operational performance, reduced lead times and increased efficiency, resulting in substantial cost savings for manufacturers. What is special is that Swaraj Division Foundry is the only captive foundry of its kind established by a tractor manufacturing company. The unit produces critical castings such as differential housings, gearbox housings, crankcases and cylinder blocks.

Swaraj Division Foundry sets the benchmark for best-in-class foundries Swaraj’s state-of-the-art foundries set the benchmark for best-in-class foundries in India and abroad. The technical evolution of these centers has enabled Swaraj Division Foundry to improve and innovate to such an extent that it has set new benchmarks and manufacturing standards unmatched in the industry.
Swaraj’s Foundry has significantly improved working conditions by replacing the traditional manual liquid metal pouring process with a state-of-the-art automated metal dispensing press pouring unit. This advanced technology is combined with VISIPOUR, an advanced prediction system that optimizes the performance of the pouring process. The adoption of automation has significantly reduced reliance on manual operations, further improving employees’ working conditions and reducing their fatigue.

Swaraj Tractors becomes global leader with increased capacity and production World-class Swaraj Division Foundry will enable Swaraj to meet the growing demand for tractors by increasing casting delivery capacity from 120 MT per day to 200 MT per day, with the aim that each We have to supply 2 lakh tractors every year. Adoption of advanced equipment, automated systems and lean manufacturing practices along with an integrated quality control system have led to tremendous increases in productivity and efficiency, making Swaraj Tractors a leader in the agricultural equipment sector. in India and abroad.

How the work environment has improved for employees and safety standards have also improved. The new foundry setup has addressed the challenges faced by the traditional manufacturing setup by reducing manual intervention at all stages of casting manufacturing. This means that employees will be able to work in a better and more organized environment, which will reduce the physical stress of workers doing manual work. Additionally, the jolts associated with dust and smoke exhaust systems will greatly improve the work environment in the plant. With this, employees will be able to breathe clean air while working in a safe environment.
The new foundry is equipped to European safety standards, including multiple interlocks to provide a completely safe working environment. The new foundry also features safety fences that are interlocked with the machines, providing additional protection for workers.

This means that Swaraj’s new foundry facility will not only enhance its manufacturing capabilities but will also provide a healthier, safer and more efficient working environment for its employees. Swaraj tractors have a history of over fifty years and have been a symbol of trust, strength and reliability among farmers. Swaraj is making every effort to build the same trust by updating its technology with the changing times.